63992 LG - Instructions

Open the front door of the microwave oven unit. Lift out the round glass food tray. Remove the Turntable Assembly and set it asside. Position the REPLACEMENT Turntable Assembly orienting the centering socket to the drive home in the floor of the oven cavity. Gently tap the assembly assuring it mates with the drive mechanism below. Replace the food tray centering it on the Turntable Assembly. Gently move the food tray from side to side assuring that it moves correctly. Close the oven door. Follow instructions that came with the unit for set-up instructions. Done..

Turned the microwave on its side. (Recommend turning it on its top. i had to fish the wire connection back to the center after it dropped away from the motor.) There is a spot under the rotation motor where an access port was stamped in the tin but not cut out. Used the small side cutter to complete the cut where tin had been left between holes. I unplugged the wires, removed the old motor by removing one screw, and installed the new one by reusing the same screw. The motor must have a reduction gear inside the case. The motor coil tested good, about 128 ohms, but it acted like there was a stripped gear inside. I wasn't interested enough to try to open the motor and confirm.

Had to go to the garage and get a small sheet metal screw to close the new trap door.

The "new" motor had scratches on it, made me wonder if it was really new, but it works fine and will probably outlast me.

Remove 2 Philips Head screws on left side of microwave. Remove 3 Philips Head screws from bottom rear of microwave. Remove 4 security screws from back of microwave (holding the cover to frame). These are the security type tips that are like a Torx bit, but need to be hollow in middle to accommodate pin in center of screw. Then back plate of microwave with heavy transformer still attached slides up and away. The wires aren't long enough to allow it to rest flat on the bench, but weight is low so it's easy to hold it upright while removing the motor unit. Separate connector from motor (simple) Remove motor by unscrewing 1 phillips head screw and rotating counter-clockwise a tiny bit. Remove Motor. Reverse steps to re-assemble. Note that there are a series of tabs at the bottom of the back cover that fit into holes in the baseplate of microwave. It can be a little tricky to line them up with the weight of the transformer, but it's not too bad. Once lined up, it drops in nicely and all the various screw holes line up. The microwave is a bad cooker when the plate doesn't spin. This simple and inexpensive fix saved me from having to buy a whole new oven.

tested cap. with ohm meter which showed a short. A new HV cap., a fuse and it is working fine again.

I want to preface this review by stating that I do some DIY from YouTube, but have no experience in electronic repair. The microwave is over the stove with the extendavent. First I unplugged the microwave, removed the vent and started to unscrew the microwave from the mount. I used a power drill to speed things up. I was able to remove the microwave on my own. I unscrewed the lid on the microwave and took the lid off and there is the magnetron. I opened up needle nose pliers to have each end touch the terminals of the capacitor (holds the power, Dangerous). I made sure to keep my hands on the rubber handles and avoid touching the metal part of the pliers. I used the pliers to remove the plug of the capacitor to the magnetron as well. The magnetron has 4 screws (2 top, 2 bottom). There is a magnet that can hold the screws to keep from falling but I’d still recommend a screwdriver with a magnet on the end. The magnetron has another set of wires connected by a metal bracket like a holder, not really connecting any wiring to the magnetron itself. I had to unscrew 1 screw to removed that. Adding everything back on was easy, same steps back. I plugged in the microwave and tested a cup of water before I mounted it back above the stove. Voila! I did need my wife’s help to hold the microwave on the hinge while screwing into the mount. It doesn’t take a lot of muscle for the help. $85 for the part and ~40 mins to fix a $400 microwave!

I looked up my problem on the internet and found a very helpful video. Microwave on video was different brand but the internals and methods were very much the same. The video made it simple and easy to fix. Found the replacement switch on the LG parts site and ordered. Two different switch types. One with red switch, the other green. Part was $7.28. Saved a bundle in service costs. Here is the repair video.

https://www.youtube.com/watch?reload=9&v=_AglBJoHgDs

I verified I had 120 volts going into transformer when the microwave was supposed to be running. The capacitor and HV diode both tested good. Be sure to discharge the capacitor before working in this area. This isolated trouble to either the transformer or magnetron. The windings of the transformer measured good. So ordered a magnetron. It was very easy to swap. There were 4 screws and one connector. This fixed our microwave.

Used a Motor cycle Jack to remove both unites combined. Removed side panels exposing internal working parts. Removed nonworking Magnetron and replaced it with new Magnetron. The process was completed in about 1 hour.

I went to LG website enter model number and was given a list of parts that need to be replaced with a percentage of which part fails the most. I order micro switch PS3522738 which arrived and PS3529293 was backordered. I installed the one that arrived. The microwave worked briefly. I reordered and waited for both switches to arrive and installed both. The microwave still doesn't work.

Easy, and the microwave still doesn't work.

Take cover off microwave. Check door switches to determine which one was faulty.Remove and replace faulty switch.

i unplugged the unit,unscrewed the outer shell so that all the wiring and internal components were visible.starting at the first of three micro switches i removed the slip on terminals installed the alligator clips too the wires so the switch would now be bypassed.i made sure the wires and clips were not touching anything plugged unit in and it worked.i then installed the new switch and closed up the outer shell

Unplug.Take off the external cowling from the back of the unit by removing the torx security screws. Tip: instead use a thin screwdriver blade to unscrew the torx screws, or knock out the center pins of these screws. Remove the bottom panel. The replacement motor is attached with one phillips screw, re-attach wires to motor - polarity doesn't matter. Re-assemble and you're finished.

I UNPLUGGED the microwave and removed the cover, using a phillips and a Torx screwdriver for the machine screws. I set these screws aside, so as not to confuse them with the later encountered screws. I photographed the magnetron to assure proper placement of the 6 phillips machine screws involved in reassembly (marking the the locations on the old magnetron would do as well. I marked the old magnetron "old", to avoid later confusion. I removed the two screws holding the shields to the magnetron. I removed 3 of the 4 screws holding the magnetron to the microwave, leaving one of the top screws. I held the magnetron securely and removed the last screw, pulling out a the part of the magnetron that penetrated the microwave. I installed the new magnetron in reverse order. One problem I encountered was locating one of the six screws, which had been pulled into the old magnetron by magnetism.

Take off cover then the bottom. Transformer is on the bottom plate and wires won't let it come all the way off, too many wires to pull off so will have to position the bottom plate so you can get to the motor. Remove 1 screw on motor and remove motor. Install new motor connect wires replace bottom plate, replace cover. All done (hope & pray it works ok) mine worked perfect. Hope this helps.